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Gemini PDA - Hardware / Keyboard label wear
« on: June 28, 2018, 02:45:22 pm »Quote from: Eldkatten
this does look as if not the "printing" is worn of, but it is just darkend by absorbing oil from the skin of the fingers.
Mmm, that could well explain it.
Quote from: Eldkatten
It actually looks like a tiny micro 3D printing.
Yes, it does. Of course, actual 3D printing wasn't available 20 years ago when the Psion 5 was made, which is why silk-screen printing (where the ink/whatever is forced through a fine silk mesh) seemed a possibility. Ink-jet-style printing (which is what 3D printing was based on) could also result in something like that.
However, videos such as these definitely show lettering being created (in impressive style!) by laser. And that's apparently the standard way for keyboards, especially when they're not in long production runs. (Other methods are ‘double-shot’ moulding where the lettering is in a contrasting colour of plastic, and dye-sublimation printing.)
I haven't seen a good explanation of laser engraving, but I suspect that the laser heats the plastic, causing it to expand and discolour (perhaps in the same way that soft plastics can change colour when bent/stretched). This would explain everything: why the lettering is slightly raised, why it's slightly pixelated (as the laser will be directed to individual spots), and why the process is described as ‘laser etching’.
If so, it means there's no danger of the lettering coming away — it's not separate, but part of the same plastic mass as the rest of the key. And there's no dye, ink, or paint to fade or separate. The discolouration isn't from any permanent deterioration, but as you say, can only be from finger grease and/or other dirt. This means it should be removable — though the rough surface of the letters might need chemical rather than physical means to get it all off.
So all we need to do now is to identify the best way of cleaning the keyboard! Since we don't need to worry about dissolving any dye/ink/paint, just the plastic itself, I guess a wide range of cleaning agents might work. Anyone care to try some??
(The main caveat is of course that the keys need to be removed first. The preferred method I used on Psions still works, which uses a big blob of Blu Tak: press it firmly onto a key, then lift it off sharply. If you get it right, the key top comes up with it — with much less risk of damaging anything.)
This has become a very interesting topic