The only snag was that my Z then joined the network at work and decided to take control of the windows domain and break everyone's login!
Did you set wins support = yes in smb.conf? That makes Zaurus behave like a domain controller
the line "wins support = yes" is commented out in default cacko1.13 smb.conf file. I think it should DEFINITELY be set to NO. Otherwise you can upset people!
But I must admit, I've not been running cacko 1.23 long enough to even think about tailoring the smb.conf file... I even forgot that the Z runs samba by default!
How I reflashed: using a PCMCIA adaptor to put the card into my laptop and using the hostap utility called prism2srec command to reflash.
The same can be done on Zaurus, just need to awake the card - connect to something or type cardctl scheme qpewlan0; cardctl reset;
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I got the error that it couldn't reflash when I was running cacko1.22, I didn't try with cacko1.23 as by then I'd starting trying with my laptop.
One oddity was that when wifi0 starts up (maybe only with WPA, I haven't experimented), usb0 disappeared altogether!
One good thing: kismet runs again, previously in c1.22 the kismet client would segfault, and I never found out why. I'm dead chuffed with c1.23 in many ways!