Are you sure you indeed replaced original busybox? How did you install new one? The only way you can actualy replace busybox in ROM is to remount root partition as writable and replace busybox binary in /bin. The try to reboot and install some packages via Package Manager.
Unless you have replaced busybox in /bin, your system doesn't use it. And you don't save any space...
Finally you can calculate how much space you save by replacing some of the full featured apps with creapy busybox versions and I'm sure you won't even get to a 1 Mb...
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Yep, sure I've replaced the original busybox.
Installed the ipk, which installs busybox to /home/QtPalmtop/bin and creates a few symlinks.
Remount / rw - mount -o remount,rw /
Cd to /bin and mv busybox busybox.orig and mv sbusybox sbusybox.orig
cp /home/QtPamltop/bin/busybox /bin/busybox
cp /home/QtPalmtop/bin/sbusybox /bin/sbusybox
rm mount umount
ln -s sbusybox mount and ln -s sbusybox umount
Remount / ro - mount -o remount,ro /
Test a few things in konsole and then get brave enough to reboot
Warning - Do not try this without having a backup. You can make you Z unbootable I know I did it with the last version before I noticed mount was in sbusybox instead of busybox
Yeah, I probably won't save a lot of space, but then if I didn't try I wouldn't be having fun. And I might just learn something useful too. Although I do see you point about stability and compatability in the Cacko rom - if it wasn't this stable then I wouldn't be brave enough to play.
Stu