check that the file on your SD card is actually there, and has non-zero size.
/usr/mnt.rom/card/dev_img-1.6
I think, from memory, that /mnt/card is a link to /usr/mnt.rom/card so check both locations, maybe the soft link is broken, the card isn't being mounted correctly (using fat16, fat32 or ext2/3??), or the file is corrupted??