I have good news and bad news.
The good news (for me) is that the sound on my Zaurus is working again.
The bad news is that I didn't find a cause for it. I put the mainboard under a microscope and checked out the solder joints on the headphone connector, and looked for obvious flaws in the general vicinity of the connector, but I didn't see any problems.
There is a kink in the cable which is connected near there, but all other functionality works, so I'm assuming the kink is not causing any trouble.
I did notice that the screws (2) holding the mainboard to the case do seem to flex the board slightly in the area near the headphone jack if they're screwed in tightly. The screws I'm talking about are right next to the headphone jack, and further away between the thumbwheel and the IR LEDs (I can supply a picture if needed, but they're pretty obvious). I remembered screwing them in fairly tightly when I re-assembled it last night, but took care this time to screw them in with much less force. They're now just tight enough to keep the mainboard secure in the case, but are not applying much (if any) force to flex the board. I would never leave a screw this loose on a mechanical assembly, as it would work its way out.
I suspect my problem was caused by putting the screws nearest the headphone jack in too tightly, which caused the mainboard to flex slightly, and that loosening them fixed it.
I think there are some traces on the board which are marginal, and the flexing was disconnecting one or more of them.
If you're brave enough to pull your clamshell apart and loosen the screws, it might help.
Also, if that is the problem but loosening the screws doesn't help, you might be able to put a very thin shim on the top side of the board (bottom if your Zaurus is face down on the workbench) and flex it slightly back in the other direction. I'd be
very careful doing this though.
Good luck!
David
I just replaced the charging fuse in my C760, and while doing so I caused a problem with the sound. I can sometimes make it work properly by squeezing on the case near the headphone jack. It sounds like the same issue most of you are experiencing.Â
Exactly!
My sound was fine before I opened the case.
I'm in a meeting now, but as soon as I get a chance, I'm going back to the lab and opening the case again. It's got to be a loose connection/bad solder joint near the headphone connector.Â
I'll post my findings assuming I can fix it.
David
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You'll be lucky if it's just the loose connector.
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