Oh wow !, it works, no more wiki-tar !, just use the standard wiki2static.pl that seems to being maintained at
http://www.tommasoconforti.com - man I've just gotta have a 2Gb SD card now (gotta free up my CF slot !).
All I did following this script was to turn it into a squashfs using the mksquashfs tool built out of the squashfs2 archive available from
http://squashfs.sf.net to run on my desktop box to create the file system - As I said it took the original 3Gb of data down to just over 550Mb !
Then I took the 2.4.20 patch and applied it against the Cacko ROM kernel source, got a reject on the fs/Makefile so I added the squashfs directory in here manually, added the CONFIG_SQUASHFS=m line to the .config file and built the kernel module.
For those of you that are interested I have attached the Kernel module as an IPK (just uudecode it first) to get you on your way.
OOPS: Nearly forgot to mention, once you install the IPK either reboot or run depmod whilst logged in as root. You need to do this for the kernel to spot the module in the lib directory tree.
Have fun,
Andy