hmmm...I'm on cacko 1.23 which is based off the sharp rom and I have not had any problems. Are you sure you downloded the files properly?
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Yes, I save the file to a WindowsXP computer, and then use a Sharp-distributed Trolltech/Qtopia File Manager program to transfer files to the Zaurus 5500. All of the .ipk files that I have downloaded have installed properly, with the exception of a few that claimed reliance on package items not included or installed already, so I think files aren't getting corrupted along the Zaurus loading process.
I think I have just conceived of a solution, uncompress the files on the WinXP computer before transfer to the Zaurus, if I can find a WinXP compatible tar and gunzip utility. I am sort of wary of installing a whole new OS ROM, because the one I have isn't broken and aside from this tarball problem has all of the features of alternative ROMs that I would know how to use.
Say... thanks for your help. I'll post an address to such a utility if I can find it.